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Application of Mesh Belt Furnace
product to be treated: self-tapping screw;
process carried out in mesh belt furnace: carburizing, carbo-nitriding, and tempering, case depth: ≤0.15mm;
productivity of mesh belt furnace: around 350kg/h carburizing;
Furnace Size: 600*8000mm
Total loading power: 500kw; normal power: 350kw; power supply 3phase, 380v, 50Hz;
Total length: about 39m;
Total weight: about 50000kg;
Charging machine
Mesh belt width: 700mm
Precleaning machine
Mesh belt width : 600mm
Effective length: 2400mm
Tank volume: 2m3
Mesh belt type quenching furnace
Mesh belt width: 600 mm
Inlet length: 2000 mm
Preheating belt length: 1500mm
Working area length: 8000mm
Effective height: 100mm
quenching oil tank
Mesh belt width : 1000mm
Oil tank depth: 2000mm
Oil tank length: 4200mm
Tank volume: 12 m3
Oil removing stand
Mesh belt width : 800mm
Post-cleaning machine
Mesh belt width : 800mm
Effective length: 2800mm
Tank volume: 2m3
mesh belt tempering furnace
Effective height: 130mm
Mesh belt width : 850mm
Heating area length: 8000mm
4. Equipment General Introduction and Main Features
General Introduction:The electrical mesh belt heat treatment furnace combines the advanced technologies from Taiwan. Its key parts are imported from overseas.
The mesh belt furnace is comprised of magnetic belt charging machine, pre-cleaning machine, support roller quenching furnace, quenching tank, oil removing stand, post-cleaning machine, support-roller mesh belt tempering furnace, and electrical control system.
Features:
4.1 To meet the production needs of fastening parts, the conveyor mesh belt furnace employs Taiwan technology, and improves its energy-saving effect in the area of refractory lining.
4.2 The mesh belt heat treatment furnace employs low-voltage heating through the transformer to prolong the service life of the heating tubes.
4.3 The mesh belt furnace is supported by the support rollers with synchronized movement so that the mesh belt bears a minimum tension.
4.4 The rollers of support roller continuous mesh belt heat treatment furnace are supported by special high-pressure sealed bearing.
4.5 The mesh belt is designed with abnormal transportation alarm device to assure the stable movement of the mesh belt.
4.6 The drip-in atmosphere is gasified by a gasifier and then sent into the furnace.
The atmosphere is monitored and controlled continuously by an oxygen probe.
4.7 The hot mesh belt returns back to the entrance of the furnace and preheats the cold partss, which saves energy greatly.
